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Double Wall Paper Cups

Double Wall Paper Cups

-- Steady & Reliable Manufacturer --

Introduction: Premium Insulation, No Sleeves Required

Our Double Wall Paper Cups redefine the standard for hot beverage service. Engineered with two distinct layers of paperboard and an air gap in between, these cups provide superior thermal insulation, offering a more comfortable and secure grip than single-wall cups without the need for an additional sleeve. This streamlined solution is favored by high-end coffee chains and businesses prioritizing efficiency and premium presentation.

Enhanced Comfort and Branding Opportunity

The absence of a sleeve not only saves operational costs but also allows your custom branding to be displayed across the entire surface of the outer wall, maximizing visual impact. The robust, solid feel of the double wall cup signals quality and care to your customers. The air pocket acts as a highly effective thermal barrier, keeping the exterior cool to the touch while maintaining the beverage's temperature for an extended period.

A Smart, Sustainable Upgrade

By eliminating the sleeve, the double wall cup is often a more sustainable choice, reducing material usage and simplifying the packaging inventory. We offer specialized compostable coatings (PLA) for both layers, ensuring that your premium product aligns with the strictest environmental policies and consumer demand for responsible packaging.

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Specification

Product Type Details
Construction Two Paper Layers with Insulating Air Gap
Insulation Efficacy Equivalent to Single Wall + Cardboard Sleeve
Paperboard GSM Inner: 280GSM; Outer: 250GSM (Total high-density material)
Sizes Available 8oz, 10oz, 12oz, 16oz (Most Popular)

Applications

  • Premium Coffee Shops and Patisseries

  • Corporate Head Offices

  • Hot Food Takeaway Service

  • High-End Event Catering

  • Hot Soup Service (Small Volumes)

Advantages

  • Sleeve Elimination reduces inventory and labor costs.

  • Superior Insulation for maximum customer comfort.

  • Premium Feel enhances perceived brand quality.

  • Full-Surface Customization maximizes logo visibility.

  • Enhanced Durability due to dual-wall structure.

Comprehensive Information Table

Item Details
Minimum Order Quantity (MOQ) 50,000 units (Custom Print); 25,000 units (Plain Stock)
Lead Time (Custom) 35-40 Days due to bonding process
Raw Materials Two Layers of High-Density Paperboard, PE/PLA Lining
Certifications FDA, SGS, ISO 9001, Optional: EN 13432 for PLA version
Packaging 25 units/sleeve, 20 sleeves/carton (500 units total), maximizing transport insulation.
Customization Options Embossing, custom matte/gloss finish, inner/outer layer printing variation.

Payment & Shipping

  • Payment Options: T/T (Preferred for speed), L/C for orders over $50,000.

  • Shipping Terms: Flexible Incoterms including DDP for hassle-free delivery.

  • Production Time: 35 Days due to specialized lamination process.

  • Insurance: All shipments are insured against damage and loss during transit.

Frequently Asked Questions (FAQ)

  • Q: How does the insulation of double wall cups compare to single wall with a sleeve?

  • A: Our double wall cups offer comparable, often superior, insulation to the single wall plus sleeve combination, providing a more consistent and cleaner aesthetic.

  • Q: Is the cost significantly higher than single wall cups?

  • A: The unit cost is higher, but when factoring in the cost and inventory management of separate sleeves, the total operational cost can be highly competitive.

  • Q: Can the outer layer be embossed or textured?

  • A: Yes, we offer options for custom embossing or special matte/gloss finishes on the outer wall to create a unique tactile and visual appeal.

  • Q: What is the benefit of the inner air gap?

  • A: The sealed air gap minimizes heat transfer via conduction, acting as a highly effective natural insulator.

  • Q: Are there any limitations on the printing area?

  • A: Printing covers nearly the entire outer surface, maximizing branding. The design must account for the seam and base fold area, which our design team advises on.

  • Q: How do you prevent the two layers from separating?

  • A: The layers are securely bonded at the rim and base using food-safe adhesives/heat-sealing during the manufacturing process for maximum structural integrity.

  • Q: Do the double wall cups require more storage space?

  • A: They are slightly wider than single wall cups, but highly stackable. The space savings from eliminating sleeve inventory usually offsets any difference.

  • Q: Can I combine an eco-friendly coating with the double wall design?

  • A: Yes, we highly recommend and offer PLA-lined double wall cups for businesses aiming for both premium insulation and compostability.

  • Q: What is the durability of the double wall cup for reuse?

  • A: While designed for single use, the robust construction allows for short-term secondary use, such as holding stationery or craft supplies.

  • Q: What is the MOQ difference for a 12oz vs a 16oz double wall cup?

  • A: The MOQ is consistent across common sizes (e.g., 50,000 units), as the primary cost driver is the printing plate setup, which is size-specific.

Aiteme MFG Co.,Ltd. Aiteme MFG Co.,Ltd. Aiteme MFG Co.,Ltd. Aiteme MFG Co.,Ltd. Aiteme MFG Co.,Ltd. Aiteme MFG Co.,Ltd.

We specialize in providing customers with healthy and green packaging products, thus bringing consumers a comfortable and pleasant experience.

Aiteme MFG Co.,Ltd.
About Us
Aiteme MFG Co.,Ltd.

Aiteme MFG Co.,Ltd. is professional China Double Wall Paper Cups Manufacturers and Custom Double Wall Paper Cups Factory .And is a service-oriented manufacturer specializing in paper food packaging, guided by the concept of "Creating a Healthy and Eco-friendly New Life Together". We are dedicated to using the power of technological innovation to create a healthy, green, and stylish eco-friendly lifestyle for you. Under the influence of "integrated" engineering, we have integrated the composite material manufacturing industry, printing industry, and food packaging industry to actively practice our philosophy. As a team focused on customer satisfaction, we always exceed expectations by providing each customer with solutions that perfectly match their unique business needs. Our commitment drives us to surpass standards, ensuring that the solutions we provide not only meet but exceed your expectations.

Certificate Of Honor
  • SGS Certificate
  • Test Report
  • LFGB
  • FDA
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